FlexoXpert Series
FlexoXpert Flexo Folder-Gluer Box Line
Inline print → slot → die-cut → fold → glue: finished boxes.
What is a flexo folder-gluer line?
A flexo folder-gluer (FFG) box line combines flexo printing, slotting/die-cutting, folding and gluing into a single inline machine that takes board sheets in one end and delivers finished, glued boxes at the other. The FlexoXpert comes in vacuum-servo (fully automatic) and roller-transfer configurations across 924 / 1228 / 1628 widths.
The FlexoXpert vacuum-servo line runs up to 300 pcs/min with 8-servo control and print registration to ±0.1 mm — one-touch job scheduling from carton dimensions, ceramic anilox printing with vacuum transport, and precise folding/gluing to ±1.5 mm. The roller-transfer line is a mid-speed, lower-cost alternative at ±0.5 mm print.
Key benefits
- Finished glued boxes in one inline pass
- Vacuum-servo line up to 300 pcs/min
- Print registration to ±0.1 mm (8-servo)
- One-touch job scheduling from carton size
- Ceramic anilox printing with vacuum transport
- 924 / 1228 / 1628 widths; corrugated 2–11 mm
Usage & characteristics
- 01Optional servo pressure-free front-edge paper feeding for gentle, accurate sheet feed.
- 02Printing unit with vacuum transport, ceramic anilox roller and doctor blade.
- 03One-touch job scheduling on input of carton dimensions.
- 04CNC linkage control with multiple chip-removal systems in the slotting/die-cut section.
- 05Precise shaping guide-pulley system with rear adsorption-belt transmission.
- 06High-strength bridge folding for square, well-formed boxes.
- 078-servo (QYT) control on the vacuum-servo line; up to 300 pcs/min at ±0.1 mm print.
- 08CE-compliant build.
Applications & industries
Specifications
- Models
- 924 / 1228 / 1628 FFG
- Print registration
- ±0.1 mm (vacuum-servo)
- Slot / die-cut precision
- ±1.0 mm
- Fold-gluing precision
- ±1.5 mm
- Corrugated thickness
- 2–11 mm
- Servo (QYT)
- 8
Models
- Vacuum-Servo (Fully Auto)Vacuum-transport, fully automatic servo box line — top speed and accuracy.
- Roller-Transfer (Mid-Speed)Roller-transfer box line — economical mid-speed option.
Models
Models & specifications — FlexoXpert Series
Each tab is a distinct model type. Where a type comes in several sizes, they are compared side by side.
Vacuum-Servo (Fully Auto)
Vacuum-transport, fully automatic servo box line — top speed and accuracy.
Key difference
The flagship FFG line — vacuum-transport printing with 8-servo control, up to 300 pcs/min and ±0.1 mm print registration. One-touch job changeover from carton dimensions.
| Specification | 924FFG | 1228FFG | 1628FFG |
|---|---|---|---|
| Max speed | 300 pcs/min | 250 pcs/min | 200 pcs/min |
| Max print size | 900×2400 mm | 1200×2800 mm | 1600×2800 mm |
| Print precision | ±0.1 mm | ±0.1 mm | ±0.1 mm |
| Fold-gluing precision | ±1.5 mm | ±1.5 mm | ±1.5 mm |
| Corrugated thickness | 2–11 mm | 2–11 mm | 2–11 mm |
Vacuum-Servo (Fully Auto)
Available in 3 sizes. Request a tailored quotation, full technical drawing and ROI for the size you need. Installation, operator training and AMC included.
Inside the machine
Section by section
Feeding Unit
Optional servo pressure-free front-edge paper feeding for gentle, accurate sheet feed into the line.
Printing Unit
Vacuum-transport printing with ceramic anilox rollers and doctor blade; one-touch job scheduling on input of carton dimensions.
Slotting & Die-Cutting
Inline slotting and die-cutting with CNC linkage control and multiple chip-removal systems.
Folding & Gluing
Precise shaping guide-pulley system with rear adsorption-belt transmission and high-strength bridge folding for square, well-glued boxes.
See it in action
FlexoXpert Flexo Folder-Gluer Box Line — in operation
Gallery
Return on investment
The numbers that matter
Speed
Output
FAQ
Common questions
What is a flexo folder-gluer box line?
An FFG line prints, slots, die-cuts, folds and glues corrugated board into finished boxes in one continuous inline pass — the highest-output way to make printed corrugated cartons.
Vacuum-servo vs roller-transfer — what is the difference?
The vacuum-servo line is faster (up to 300 pcs/min) and more accurate (±0.1 mm print) with 8-servo control; the roller-transfer line is a more economical mid-speed option (±0.5 mm).
What box sizes can the FlexoXpert make?
Print sizes up to 1600×2800 mm across the 924/1228/1628 models, on corrugated 2–11 mm thick.
Request a quote
Interested in the FlexoXpert Flexo Folder-Gluer Box Line?
Tell us your board type, volumes and box styles. We reply within one business day with specs, pricing and a tailored ROI — plus installation and service terms.