PatchXpert Series
PatchXpert Window Patching Machine
High-speed 10-servo window patching — to ±0.5 mm.
What is a window patching?
A window patching machine feeds die-cut blanks, applies glue around the window aperture and laminates a precise clear-film patch over it — turning a plain carton into a window box that shows the product inside. The PatchXpert Series uses a 10-servo system with twin-servo film control for high-speed stability, patching film to within ±0.5 mm with no machine stops to adjust film length or position.
The PatchXpert Series (PatchXpert 880 PRO and 1080A PRO) runs at up to 10,000 pieces/hour. A double-servo applying-film section keeps placement stable and accurate to ±0.5 mm with no-stop length and position adjustment; a sensor-controlled feeder with imported high-friction belts and bottom paper-draw allows non-stop paper replenishment; and a layered delivery stacker with independent speed control protects quality. A tissue-box notch (cutting) function is standard, with optional film heating, a print-register camera and double-window (tissue-box) patching. A corner-cutting & creasing configuration adds pneumatic corner cut and round-knife creasing.
Key benefits
- Up to 10,000 pieces/hour with a 10-servo system
- Twin-servo film control — ±0.5 mm placement accuracy
- No-stop adjustment of film length & position
- Tissue-box notch (cutting) function standard
- Non-stop paper feed (bottom-draw) with imported friction belts
- Optional film heating, print-register camera & double-window patching
Usage & characteristics
- 0110-servo system with twin-servo film control for stable high-speed running.
- 02No-stop adjustment of film length and position — the patented mechanical structure holds ±0.5 mm.
- 03Tissue-box notch (cutting) function standard.
- 04Sensor-controlled feeder with imported high-friction belts and bottom paper-draw for non-stop replenishment.
- 05Layered (sandwiching) delivery stacker with independent speed control protects quality.
- 06Optional film-heating system, print-register camera and double-window (tissue-box) patching.
- 07Corner-Cut & Crease models add pneumatic corner cutting and round-knife creasing (three-line or horizontal+vertical).
Applications & industries
Specifications
- Models
- PatchXpert 880 PRO / 1080A PRO
- Capacity
- Up to 10,000 pcs/hour
- Paper weight
- 200–1000 g/m²
- Paper size — 880
- Min 150×160 — Max 780×880 mm
- Paper size — 1080A
- Min 150×220 — Max 780×1080 mm
- Window size
- Min 30×50 — Max 350×450 mm
- Film thickness
- 0.04–0.25 mm
- Placement accuracy
- ±0.5 mm
- Power
- 880: 12 kW · 1080A: 14 kW
- Weight
- 880: 2800 kg · 1080A: 3200 kg
- Machine size (880)
- 6700 × 1700 × 1600 mm
- Servo control
- 10-servo system, twin-servo film
Models
- PRO (10-Servo)Ultra-high-speed 10-servo window patcher — two sizes (880 / 1080A).
- Corner-Cut & CreasePunching, creasing & window patching machine (TC-650A / 880A / 1080A) — in-line pneumatic corner cut and round-knife creasing.
Models
Models & specifications — PatchXpert Series
Each tab is a distinct model type. Where a type comes in several sizes, they are compared side by side.
PRO (10-Servo)
Ultra-high-speed 10-servo window patcher — two sizes (880 / 1080A).
Key difference
The fastest, highest-output patcher — a 10-servo, twin-servo-film machine doing up to 10,000 pcs/hour at ±0.5 mm. Plain window patching (no corner-cut/creasing). Choose for high-volume window-box work.
| Specification | 880 PRO | 1080A PRO |
|---|---|---|
| Type | Ultra-high-speed 10-servo patcher | Ultra-high-speed 10-servo patcher |
| Capacity | Up to 10,000 pcs/hour | Up to 10,000 pcs/hour |
| Paper weight | 200–1000 g/m² | 200–1000 g/m² |
| Paper size | 150×160 – 780×880 mm | 150×220 – 780×1080 mm |
| Window size | 30×50 – 350×400 mm | 30×50 – 350×450 mm |
| Film thickness | 0.04–0.25 mm | 0.04–0.25 mm |
| Placement accuracy | ±0.5 mm | ±0.5 mm |
| Power | 12 kW | 14 kW |
| Weight | 2800 kg | 3200 kg |
| Machine size | 6700 × 1700 × 1600 mm | 6700 × 2000 × 1600 mm |
PRO (10-Servo)
Available in 2 sizes. Request a tailored quotation, full technical drawing and ROI for the size you need. Installation, operator training and AMC included.
Inside the machine
Section by section
Feeding Part
Servo system with photoelectric sensor sets the paper length automatically. Imported high-friction belt for durability; bottom paper-drawing design allows non-stop paper replenishment.
Gluing Part
Precise glue application around the window aperture, set for clean, consistent adhesion before the film is laid.
Applying Film Part
Twin-servo control keeps the film stable at high speed with no machine stops to adjust film length; patented mechanical structure adjusts film position on the fly to within ±0.5 mm. Tissue-box notch cutting is standard.
Delivery Part
Sandwiching (layered) stacker with independently adjustable speed ensures neat, square output and protects quality.
Electrical Part (optional)
Optional film-heating system, print-register camera (tracks printed-film colour position) and double-window (tissue-box) patching.
See it in action
PatchXpert Window Patching Machine — in operation
Gallery
Return on investment
The numbers that matter
Throughput
Film accuracy
Changeover stops
FAQ
Common questions
What does a window patching machine do?
It applies a clear film window onto die-cut cartons — gluing around the aperture and laminating a precise film patch — turning a plain carton into a window box that shows the product inside. It is used for display boxes, tissue boxes and cake/bakery boxes.
How fast is the PatchXpert window patcher?
Up to 10,000 pieces per hour, with a 10-servo system and twin-servo film control for stable high-speed running and ±0.5 mm placement accuracy.
What is the difference between PatchXpert 880 PRO and 1080A PRO?
The 880 PRO handles sheets up to 780×880 mm (12 kW, 2800 kg); the 1080A PRO handles larger sheets up to 780×1080 mm (14 kW, 3200 kg). Both run up to 10,000 pcs/hour at ±0.5 mm.
Can it patch tissue boxes and double windows?
Yes. A tissue-box notch (cutting) function is standard, and double-window (tissue-box) patching is available as an option, along with film heating and a print-register camera for printed film.
What film thickness and paper weight does it handle?
It patches film from 0.04–0.25 mm onto board from 200–1000 g/m², with window sizes from 30×50 mm up to 350×450 mm.
Request a quote
Interested in the PatchXpert Window Patching Machine?
Tell us your board type, volumes and box styles. We reply within one business day with specs, pricing and a tailored ROI — plus installation and service terms.